NIST Advanced Technology Program
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ATP Focused Program
Catalysis and Biocatalysis Technologies
NOTE: From 1994-1998, the bulk of ATP funding was applied to specific focused program areas—multi-year efforts aimed at achieving specific technology and business goals as defined by industry. ATP revised its competition model in 1999 and opened Competitions to all areas of technology. For more information on previously funded ATP Focused Programs, visit our website at http://www.atp.nist.gov/atp/focusprg.htm.

FY 1995 NIST Funding: $15 million

Estimated FY 1995-2000 NIST Funding: $160 million

Potential for U.S. Economic Benefit

Overstating the commercial importance of catalysts would take some creativity. Catalysts transform vast reservoirs of chemical feedstocks into products like nylon and polyethylene polymers, themselves the industrial starting point for thousands of products ranging from milk jugs and mountain-climbing rope to toys and textiles. Catalysts, along with their biologically derived forms known as biocatalysts, sculpt chemical precursors into the precise molecular shapes that are the heart of many pharmaceuticals. And that only hints at the roles catalysts play.

In the ever more global commercial arena, catalysis becomes ever more central to the competitiveness of individual products, companies, industries, and countries. Those who develop new cost-effective catalysts and biocatalysts that improve the yields of products, cheapen or simplify processes, enable vendors to meet customers needs more quickly and precisely, open up attractive products previously too costly for the marketplace, or reduce the amount of pollution produced during manufacturing processes will gain clear competitive advantages.

In economic terms, catalysts add an estimated $2.4 trillion of value worldwide to raw chemical ingredients as scores of industries transform them into petroleum products, synthetic rubber and plastics, food products, chemicals, and pharmaceuticals, or as they control vehicle and industry emissions. In the United States, over 20 percent of all industrial products amounting to an annual value of $500 billion involve catalysis. The worldwide market for catalysts themselves, which come in forms as disparate as biological enzymes (specialized proteins) to fine metal powders to complex inorganic compounds called zeolites, amounted to about $7.8 billion in 1993 and is expected to rise to nearly $11 billion by 1998. Catalysis is very big business.

Improving catalysts and catalysis processes promises several important payoffs downstream in manufacturing. New catalysts that are more precisely designed than ones in present use can maximize desired products while minimizing byproducts. New catalysts will enable engineers to produce the same products using less expensive feedstocks or even to replace feedstocks based on non-renewable and depletable resources, such as petroleum, with renewable ones, such as grains or switch grass. Another payoff, one that analysts predict will grow in relative importance in the coming years, will come from catalysis technologies that reduce pollution by obviating the need for organic solvents, eliminating troublesome byproducts that subsequently need to be disposed of, or converting pollution that is produced during manufacturing processes into more benign forms.

Pollution prevention and abatement catalysts like these will play increasingly large roles in reducing the costs of environmental compliance while making products more attractive to environmentally concerned clientele.

Technology Challenge The overall goal of the six-year, $160 million, cost-shared program in catalysis and biocatalysis technology is to accelerate industry s own long-term attempts to develop the analytical tools, synthetic abilities, and theoretical insight to identify, design, and implement new catalytic tools and processes of major economic importance.

Leap-frog advances in catalysis of the sort targeted in this ATP focused program only can come from research of uncommon technical difficulty. At the bottom of every catalytic process are complex physical and chemical dramas playing out on tiny scales, often at arresting speeds and under surveillance-unfriendly conditions common in industrial processes, factors that traditionally have made scientific study and design of catalysis technologies extremely challenging, costly, or technically impossible. Yet it is precisely this sort of knowledge and investigation that harbors the greatest potential payoffs. Those who know more about catalysis and harness that knowledge into new and better catalysis technology will be the ones with the right stuff in tomorrow's commercial and environmental contexts. The industry-led approach facilitated through the ATP program is to improve the integration of catalysis and biocatalysis design and development with new process technology and chemical manufacturing. Said differently, the goal is a generic strategy for more cost-effective and efficient R&D for arriving at good catalysis solutions to any particular industrial problem.

Industry Commitment A very small percentage of industry's research goes into the high-risk catalysis work within the scope of this program. The bulk of industrial catalysis research aims at incremental improvements in existing catalysis technologies. The need to improve the balance between high- and low-risk research was aired at a NIST workshop convened in April 1994. This event prompted intense industry discussions, which led to the submission of over 30 "white papers" representing more than 45 companies and several industry associations. These white papers outline specific commercially important R&D efforts in catalysis and biocatalysis technologies that many companies would like to pursue in a partnership with the ATP.
Significance of ATP Funds The ATP focused program in catalysis and biocatalysis technologies will accelerate and leverage industry's investment in higher risk research that harbors greater payoffs in the form of sustained competitiveness than the shorter term research that now predominates. The ATP focused program will enable a roughly 10-percent growth in industry's high-risk catalysis research, an area that now receives very limited government support despite increased vulnerability to technology breakthroughs in other countries. Just as important, the program will forge novel liaisons for catalysis technology research that would not have formed without the collective participation of many companies throughout the program's planning and implementation. In that sense, the ATP itself could be a catalyst of new ways of doing business.

For information about eligibility, how to apply, and cost-sharing requirements, contact the Advanced Technology Program:

Phone (800)-ATP-FUND [(800)-287-3863]
E-mail atp@micf.nist.gov
Fax (301) 926-9524
Address A430 Administration Building
National Institute of Standards and Technology
Gaithersburg, MD 20899-0001

For technical information, contact:

Linda Beth Schilling, Program Manager
Ph: (301) 975-2887
E-mail: schillin@micf.nist.gov
Facsimile: (301) 926-9524

Date created: December 1994
Last updated: April 12, 2005

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