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NIST GCR 01-819 Closed-Cycle Air Refrieration Technology

NIST GCR 01-819

Closed-Cycle Air Refrigeration Technology for Cross-cutting Applications in Food Processing, Volatile Organic Compound Recovery and Liquid Natural Gas Industries

Economic Case Study of an ATP-Funded Project

Prepared for
Economic Assessment Office
Advanced Technology Program
National Institute of Standards and Technology

By
Thomas Pelsoci, Ph.D.
Delta Research Company
Chicago, Illinois
tpelsoci@deltaresearchco.com

Grant 43SBNB067035

December 2001

Table of Contents
[View Case Study in it's entirety.]

Abstract
Acknowledgments
Executive Summary

  • Development of CCAR Technology
  • Assessment of Market Opportunities
  • Economic Impact
  • Conclusions
  1. Introduction
    Case Study Objectives and Scope

  2. Development of CCAR Technology
    How CCAR Works
    ATP Project History Major Innovations

  3. Overview of Target Industries
    Food Processing Industry
    Secondary Markets for CCAR

  4. Economic Impact
    Assumptions
    Quantitative Benefits to the U.S. Economy
    Qualitative Benefits


  5. Conclusions

  6. Glossary

  7. Interviews

  8. References

  9. Related Reading

Appendix A: CCAR Technical Characterization

  • Refrigeration Technologies
  • Kodak Demonstration
  • CCAR Configuration in Food Processing
  • Innovations From CCAR Development


Appendix B: Base Case Calculations

Appendix C: Optimal Scenario Calculations


Inside Back Cover
About the Advanced Technology Program
About the Author

List of Figures
Figure 1. CCAR Refrigeration System
Figure 2. U.S. Food Industry Value Chain
Figure 3. Market Drivers for the Further-processed food Industry
Figure 4. The Food Freezing Process
Figure 5. Manufacturing Further Processed Meat Products
Figure 6. Survey of Food Companies’ Interest in CCAR Refrigeration
Figure 7. Geographic Distribution of 57 Liquid Natural Gas Peak Shavers in the United States
Figure A1. Conventional Mechanical Refrigeration System
Figure A2. CCAR System
Figure A3. Food Processing Plant CCAR Configuration
Figure A4. Food Processing Plant with Mechanical Refrigeration
Figure A5. Food Processing Plant with Cryogenic Refrigeration


List of Tables
Table 1. Benefits from ATP’s CCAR Investment
Table 2. CCAR Compared With Alternative Technologies
Table 3. U.S. Processed Food Sales
Table 4. Secondary Market Opportunities for CCAR
Table 5. Base Case Projections for Number of U.S. Food Industry CCAR Installations
Table 6. Optimal Case Projections for Number of U.S. Food Industry CCAR Installations
Table 7. ATP Investment Normalized to 2001 Dollars
Table 8. Base Case Cash Flows from Improved Quality, Yield, and Production Rates and from Reduced Refrigeration Costs
Table 9. Base Case Net Present Value, Internal Rate of Return, and Benefit-to-Cost Ratio
Table 10. Optimal Scenario Net Present Value, Internal Rate of Return and Benefit-to-Cost Ratio
Table 11. Air Products Revenue Streams from Base Case
Table 12. Emission Characteristics of Natural Gas–Fueled Transportation Vehicles Versus Diesel-Fueled Vehicles
Table A1. Comparison of Freezing Systems
Table B1. Projected CCAR Units, Base Case
Table B2. Cash Flow From Improved Quality, Base Case
Table B3. Cash Flow From Improved Food Processing Yield, Base Case
Table B4. Cash Flow From Food Processing Throughput, Base Case
Table B5. Cash Flow From Replacing Cryogenic Systems, Base Case
Table B6. Combined Cash Flow, Base Case
Table C1. Projected CCAR Units, Optimal Scenario
Table C2. Cash Flow From Improved Quality, Optimal Scenario
Table C3. Cash Flow From Improved Food Processing Yield, Optimal Scenario
Table C4. Cash Flow From Food Processing Throughput, Optimal Scenario
Table C5. Cash Flow From Replacing Cryogenic Systems, Optimal Scenario
Table C6. Combined Cash Flow, Optimal Scenario

Date created: December 2001
Last updated: August 2, 2005

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