NIST Advanced Technology Program
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ATP Public Meeting on
Motor Vehicle Manufacturing Technology (MVMT)
October 28-29, 1997
Crowne Plaza Hotel, Ann Arbor, Michigan

Sponsored by:
U.S. Department of Commerce
Technology Administration
National Institute of Standards and Technology

About the Advanced Technology Program

The NIST Advanced Technology Program (ATP) provides competitive, cost-shared awards for industry to develop high-risk, enabling technologies with broad-based economic benefit. The ATP seeks to help industry fill the gap between basic research and product development, and to invest in technology that wouldn't be developed in a competitive time-frame without government cost-sharing. Along with general competitions which are open to proposals from all technical areas, the ATP is also funding a series of "focused programs" with specific business and technical goals.

The MVMT Focused Program

Begun in 1995, the ATP Motor Vehicle Manufacturing Technology (MVMT) program, focuses on technology advances that strengthen manufacturing capabilities along the entire automotive production chain. One of the major business challenges facing the U.S. light vehicle industry is the ability to respond to highly volatile and fragmented market demand by rapidly launching new product models in a manner that is profitable in low volumes.

Fifty percent of the value in American vehicles is added by suppliers, and that percentage is rising. The MVMT program concentrates on developing the technical bases of specific manufacturing processes, thereby leveraging American leadership in engineering and the physical sciences into a position of leadership in manufacturing. A key part of the task is to make processes reconfigurable and easily coupled with other processes in a complete product manufacturing system, thereby providing greater flexibility and higher utilization of plant capacity. This will in turn provide designers with new technical options and an enlarged, but predictable process horizon which will enable innovative product designs, and encourage the effective re-utilization of capital equipment to produce a diverse family of high-quality products, and the rapid and accurate translation of designs into production.

Purpose of this Workshop

Two MVMT competitions have been held - the first in 1995, and the second in 1997. The purpose of this workshop is to provide the manufacturing community with a technical overview of the progress of the projects awarded in the first competition and several closely-related ATP projects, and introduce the projects selected in the second competition. While the creation and protection of intellectual property is a core value of the Advanced Technology Program, broad-based economic benefits and spill overs can be obtained only if information about the technology is provided to those members of the technical community who could potentially benefit from having it.

The motor vehicle manufacturing sector has long been recognized as a prime mover in the development of manufacturing processes. The same technology is also applicable to many other industrial sectors. For example, improvements in machining, tooling, and assembly are likely to directly impact the metal furniture and fixtures, primary metals, fabricated metal products, electrical and non-electrical machinery, transportation, and precision instrument industries. Hence, the technology developed by this program has the potential for broad diffusion throughout American manufacturing, with ensuing widespread benefits.The MVMT public workshop is intended to be an important step in this technology diffusion effort.

Agenda

Agenda
Tuesday, October 28
Session I
8:30 a.m. Introduction

    The Motor Vehicle Manufacturing Technology (MVMT) Program:
    An Overview

    J.C. Boudreaux, NIST ATP

    Lessons Learned from the 2MM Program
    F.E. Plonka, Wayne State University; B.G. Fromm, PICO; and S.J. Hu, University of Michigan

Session II
9:00 a.m. Advanced Machining (I)

    Development of a Precision Piezoelectric Micropositioner for Line Boring Bar Tool Insert
    P. Szuba, Lamb Technicon; G. O'Neal, B.K. Min, Z.J. Pasek, and Y. Koren, University of Michigan

    Noncircular Turning for Camshaft Machining--Fast Response Actuators, Sensors, and Motion Control for Cam Profile Tracking
    T.-C. Tsao, University of Illinois at Urbana Champaign

    Development of a Machining Diagnostic System
    W.A. Kline, Montronix, and R.E. DeVor, University of Illinois at Urbana Champaign

Session III
10:30 a.m. Advanced Machining (II)

    Compact, High Power Spindles
    J.W. Grant, Ford Advanced Technology Development Center, and J. McCabe, NCMS

    Advanced Hydrostatic Berings for a New Class of Machining Spindles
    R. Schaffa, GM Manufacturing Center, J. McCabe, NCMS, and K. Wasson, Aesop

    Ultrasonic Detection of Unstable Plastic Flow in Metal Cutting
    M.A. Davies, S.E. Fick, C.J. Evans, and G.V. Blessing, NIST MEL

12 noon Lunch
Session IV
1:00 p.m. Abrasive Machining

    Flow Control Machining for Automotive Intake Manifolds
    R. Resnick, S. Rynerson, and D. Yanda, Extrude Hone

    Acoustic Emission Sensing for Flow Control in Abrasive Flow Machining
    R.E. Williams, University of Nebraska-Lincoln

    Neural Network Modeling of Abrasive Flow Machining
    A.E. Smith and W.S. Slaughter, University of Pittsburgh

    Computerized Modeling of Electrodeposition Between Conducting Boundaries Having Variable Geometries
    J.R. Bush and M. El-Shazly, Abrasive Technology Aerospace

    Experiences in the Grinding of Silicon Nitride on a Lower Cost High Speed CNC Grinder
    T.W. Wong, E.P. Whittenton, and C.J. Evans, NIST MEL

    The Thermodynamics of Boron Nitride
    P.A.G. O'Hare, NIST CSTL

Session V
3:00 p.m. Stamping

    An Overview of the Agile Precision Sheet Metal Stamping ("Near Zero Stamping") Program
    J. Shi and X. Wu, University of Michigan

    The Status of the Springback Predictability ATP Project
    D. VandenBossche, Chrysler Advanced Manufacturing

    Internal NIST Research Complementing the Springback Predictability and Agile Precision Sheet Metal Stamping Projects
    R.J. Fields, L.E. Levine, and R. Dewit, NIST MSEL

Agenda
Wednesday, October 29
Session VI
8:30 a.m. Surface Treatment and Material Processing Cubic Boron Nitride Coatings for Cutting and Specialty Tools
A. Inspektor, A.S. Gates, U. Schleinkofer, Kennametal; W. Walch, R.L. Resnick, Extrude Hone; and A. Lefkow, BIRL Northwestern University

Industrial Process Driven System Requirements for PSII Applications
C.A. Munson, Los Alamos National Laboratory

PSII Surface Treatments for Automobile Manufacturing
J.V. Mantese, GM Research Laboratories

The Commercialization of PSII Into Multiple User Markets
M.C. Dudzik ERIM

Session VII
10:30 a.m. Welding and Compaction

    An Overview of Intelligent Resistance Welding (IRW) Program
    W.F. Faitel, Lamb Technicon, and S.J. Hu, Univeristy of Michigan

    Precursory Study for Manufacturing Bi-metallic, Light Weight Automotive Components
    J.A. Duggan, R.A. Marando, M.F. Miller, G.L. Meyers, and B.A. Yablochnikov, Dana Corporation

    Assessment of Process Stability for Defect Sensing in Automotive GMA Welds
    T.P. Quinn, R.B. Madigan, and T.A. Siewert, NIST MSEL

    Dynamic Magnetic Compaction (DMC) Technology for High Density/Net Shape P/M Parts
    J. Barber, D. Bauer, B. Chelluri, IAP Research; W. Jandeska, GM Powertrain; T. Grady, D. Score, Delphi Automotive T. Cadle and J. Mandel, Zenith Sintered Products

12 noon

Lunch
Session VIII
1:00 p.m Optics and Ultrasonic Techniques

    Direct Diode Laser Systems for Machining/Materials Processing
    R.J. Lang, A. Schoenfelder, SDL and D. Gherasim, Utilase

    Non-Contact Film Thickness Gage
    J. White, Autospect

    Preliminary Imaging Results With a Breadboard Volumetric Computed Tomography System
    F. Hopkins, SMS; A. Pfoh, R. Isaacs, General Electri;, and J. Hetzner, GM

Session IX
3:00 p.m. Information Technology
    Adaptive Problem-Solving Architectures for Broad-Based Optimization of Manufacturing Operations

    F. Boyle, Union Switch and Signal

    Managing Abnormal Situations in the Process Industries
    T. Cochran and P. Bullemer, Honeywell

    The Future of Supervisory Control Systems in the Process Industries: Lessons for Discrete Manufacturing
    I. Nimmo and T. Cochran, Honeywell

    Integration Support for Large J V ATP Projects: Why? How? So What?
    V. Parunak, R. Vanderbok, and M. Brown, Industrial Technology Institute

Session X
4:30 p.m. Discussion and Industry Feedback
Future Directions for the MVMT Program

Contacts

Registration Contact

    Melody Harris
    MERRA
    2901 Hubbard Road, Ste. B106
    Ann Arbor, Michigan 48105

    Telephone: (313) 930-0033
    Fax: (313) 930-0145
    email: melody@merra.org

Technical Contact

ATP General Information

  • For general ATP information, or to add your name to the ATP mailing list, contact the ATP Office:
    Telephone: (800) ATP-FUND or (800)287-3863
    Fax: (301) 926-9524
    E-mail: atp@nist.gov.

Workshop Information

Location

The workshop will be held at the Crowne Plaza Hotel, 610 Hilton Boulevard, Ann Arbor, Michigan. The hotel is 2 minutes north of Ann Arbor Airport, and 25 minutes from Detroit Metropolitan Airport.

Directions

Commuter Transportation, 1-800-488-7433, offers commercial van service from Detroit Metropolitan Airport to the Crowne Plaza. Blue Cab, (313)213-2222, is available from Ann Arbor Airport to the Crowne Plaza. Call for reservations. If you plan to drive, follow the directions below:

    From US-23 North or South: Take I-94 west toward Chicago. Exit at State Street, #177. Turn right on State Street and left at first available left turn.

    From I-94 Westbound: Follow above directions.

    From I-94 Eastbound: Exit at State Street, #177. Turn left on State and left at first available left turn.

Registration

Regular: $125 - Student: $50

The registration fee includes conference materials, continental breakfast, coffee breaks, and lunches. The enclosed registration form must be received by October 14, 1997, for your name to appear on the preliminary participants' list. All requests for cancellation and refund must be submitted to Melody Harris, in writing, prior to October 14, 1997.

Accommodations

A block of rooms has been reserved at the Crowne Plaza Hotel, 1-800-227-6963, with a special room rate of $79, single or double, plus 10% tax. To register for rooms, please send the enclosed hotel reservation form directly to the hotel no later than October 14, 1997. Reservations must be cancelled by 4 p.m. on the arrival date in order to receive a refund.

Coffee Breaks and Lunches

Continental breakfast and coffee will be available and lunches will be provided for attendees each day of the workshop.

Register for Conference

Please complete registration form and return by October 14, 1997 to:

    MERRA
    2901 Hubbard Road, Ste. B106
    Ann Arbor, Michigan 48105

    or

    Fax to: Melody Harris
              (313) 930-0145

Workshop Registration

ATP Motor Vehicle Manufacturing Technology Public Workshop
October 28-29, 1997
Workshop Registration Form
last name  
first name  
title  
organization  
address  
room or mail code  
city, state, zip, country  
telephone  
facsimile  
e:mail address  
Special services  services  

    Registration Fee: Regular $125 and Student $50

    Form of Payment (check or credit card):

  • Check enclosed, payable to: MERRA
    Checks from outside the U.S.A. should be written on a U.S.A. bank.
  • MasterCard or VISA
    Card No.
    Expiration Date
    Authorized Signature
  • Purchase Order No./Training Form: Enclose a copy or provide one on-site at registration; faxed copy unacceptable.

Requests for cancellation and refund must be received in writing by October 14, 1997.

Hotel Reservation

Please complete hotel reservation form and return by October 14, 1997 to:

    Crowne Plaza Hotel
    610 Hilton Blvd
    Ann Arbor, Michigan 48108

    Telephone: 1-800-344-7829 or 1-800-277-6963 or Fax: (313) 761-1040

ATP Motor Vehicle Manufacturing Technology Public Workshop
October 28-29, 1997
Hotel Reservation Form
Arrival Date:  
Departure Date:  
last name  
first name  
title  
organization  
address  
room or mail code  
city, state, zip, country  
telephone  
facsimile  
e:mail address  
Special services  services  

Form of Payment (check or credit card):

  • Check enclosed, payable to:
    Crowne Plaza Hotel
    Checks from outside the U.S.A. should be written on a U.S.A. bank.

  • Credit Card
    MasterCard or VISA  
    Card No.  
    Expiration Date  
    Authorized Signature  

    Date created: August 3, 1997
    Last updated: May 6, 2003

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